ULTRASONIC
HORNS
Industrial Ultrasonics designs and
builds both custom and standard ultrasonic horns for
use on all brands of ultrasonic welders including: Branson,
Dukane, Herrmann, Mecasonic, Rinco, Sonics & Materials,
Sonobond, and Stapla.
Industrial Ultrasonics has the ability
to design and build tooling for new applications, replicate
or improve the tooling design of existing applications,
and refurbish existing tooling back to OEM specifications.
| Typical Applications: |
- Welding
- Inserting
- Staking
- Spot Welding |
- Textile Cut
& Seal
- Tube Sealing
- De-gating |
| Available Frequencies: |
- 15.0 kHz
- 20.0 kHz
- 26.5 kHz |
- 30.0 kHz
- 35.0 kHz
- 40.0 kHz |
| Available Materials: |
- Aerospace Grade
Aluminum
- Aerospace Grade Titanium
- Hardened Powdered Steel (superior to tool steels)
- Hardened Tool Steel
Note: If you need assistance
deciding upon which material to use for your ultrasonic
horn(s), please call Industrial Ultrasonics. We
will review your application and recommend the
proper horn material based upon the requirements
of your particular application. |
| Horn Design Options: |
- Half Wave (standard)
- Full Wave (for extended reach)
- One and One Half Wave (for maximum reach)
- Assembled Horns (back driver with multiple front
drivers) |
| Face Design Options: |
- Flat faced
- 2D (per part, part prints, or part files)
- 3D (per part files, per part prints, or trace
milled per part)
- Custom knurls, spot weld details, and staking
details |
| Ultrasonic Horn Styles: |
Rectangular
and Square Horns
- Bar / Blade (No slots or slots
only in the “L” dimension)
- Block (Slots in both the “L” and
“W” dimensions)
- Round Back Stock with Rectangular Face |
| |
Round
Horns
- Circular Solid
- Circular Slotted
- Circular High Gain (for maximum amplitude)
- Circular Hollow
- Catenoidal (optional: tapped for replaceable
tips)
- Exponential (optional: tapped for replaceable
tips) |
| |
Assembled
Horns
Assembled horns consist of
a back driver with multiple front drivers. This
style of horn can be used in applications that
require extra part clearance, increased amplitude
for large parts, welding on different planes,
or spanning large distances between weld locations. |
| Horn Coatings: |
Industrial Ultrasonics
offers many different coating options that will
increase the performance of your ultrasonic horns.
Horn coatings are available
for the following purposes:
- Increase the wear resistance
of the face of the horn
- Prevent part marking
- Eliminate residue on light colored parts
- Prevent oxidation of aluminum horns
- Prevent rusting of steel horns
A partial list of available
coatings includes:
- Chrome Plating (aluminum horns only)
- Anodize (aluminum horns only)
- TiN (titanium and steel horns only)
- Carbide Spray |
| Horn Repair Services: |
Industrial Ultrasonics
can help reduce your company’s costs by
refurbishing your existing ultrasonic tooling.
No matter who manufactured your ultrasonic tooling,
Industrial Ultrasonics will re-face and re-tune
it back to OEM specifications for a fraction of
the cost of new tooling.
|
| Automated
Assembly: |
Industrial
Ultrasonics offers automated assembly systems through
partnering automation houses. |
|
